As a custom thermoset molder, Woodland Plastics offers injection, injection-compression, & insert molding services of thermoset materials such as Phenolic resins, Bulk Molding Compounds (BMCs), Epoxies, & Diallyl Phthalates (DAPs).
Our customers rely on Woodland Plastics’ as a trusted thermoset molding supplier to provide expertise in applications experiencing high heat stability, metal-to-thermoset conversion, & lightweighting/cost reduction efforts.
High Heat Stability
Customer Pain Point – Existing or new component assemblies may degrade chemically and/or dimensionally while exposed to high heat during application use.
What Thermoset Molding Provides – Heat resistance & dimensional stability up to 500+ degrees Fahrenheit.
Why Partner with Woodland Plastics – Woodland Plastics offers extensive experience & expertise in product applications exposed to high temperatures and/or harsh environments.
Customer Pain Point – Secondary operations required for existing metal component assemblies, including costly machining and finishing.
What Thermoset Molding Provides – Consolidation of multiple parts without compromising performance, drastically limiting or eliminating secondary operation costs including machining and finishing.
Why Partner with Woodland Plastics – Woodland Plastics offers integrated manufacturing solutions with support in engineering, tooling, and material selection to efficiently and effectively convert customers’ existing metal component assemblies to thermoset components.
Lightweight, Cost Efficient
Customer Pain Point – Component assembly needs to be lighter to reduce overall cost of an assembly.
What Thermoset Molding Provides – Provides a much lower part weight, while improving manufacturability and lowering overall manufacturing costs.
Why Partner with Woodland Plastics – With decades of experience assisting customers with lightweighting efforts in various industries, Woodland Plastics remains committed to offering low-cost weight reduction options for existing component assemblies.
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Thermoset Molding Capabilities
||1 to 75 oz
5.5 to 95 in3
|Phenolic (1.4 Sp. Gr. @ 80% Capacity)
||1 to 1800 grams
|BMC (1.8 Sp. Gr. @ 80% Capacity)
||330 to 2240 grams
||25 to 500 tons
|Maximum Mold Size
||30" x 44" x 28"
|Number of Cavities
||1 to 48
||.002" - .006" (per inch)
Bulk Molding Compounds (BMC)
|Diallyl Phthalates (DAPs)
|Mold Process Type
Hydraulic Stuffer (BMC)
||ISO 9001:2008 Certified
||Enterprise IQ: Manufacturing ERP Software System running real time production data
Handles / Knobs
Torque Converter Thrust Washers
Appliance Terminal Blocks
Fuel Cell Components
Society of Plastics Engineers (SPE)
|Tooling Manufacturers Association (TMA)
|Typical Tooling Lead Time
||5 to 12 weeks
|Typical Production Lead Time
||2 to 4 weeks
|500 to 20,000,000 units
MS Office Suite
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